Xinyu Enameled Wire

Talking about the strengths of Enameled aluminum wire and its application field. Aluminum enameled wire has the following advantages DC resistivity: The DC resistivity of the copper clad aluminum wire is about 1.45 times that of the pure copper wire; the resistance phase together, the copper clad aluminum wire component. Outstanding solderability: The copper clad aluminum wire has the same congruence as the pure copper wire because of its concentric coating of pure copper. Brazability, not special treatment like aluminum wire; together, copper clad aluminum wire has a thick copper layer to ensure that when painting. Light weight: The copper clad aluminum wire density is 1/2.5 of the pure copper wire of the same wire diameter, which is very useful for the component of the falling coil. Replacing copper wire with Shenzhou copper-clad aluminum wire can save at least 30% of the cost.

Copper clad aluminum enameled wire application field

200 Enameled Copper Wire

1. High frequency transformers and general transformers;

2, inductance, electromagnetic coil;

3. The motor includes motors with high environmental requirements such as household motors, various micro motors and compressors;

4. Special electromagnetic wires for audio coils and optical drives;

5. Electromagnetic wire for display deflection coil;

6. Electromagnetic wire for degaussing coil;

Notes on the use of aluminum enameled wire

aluminum enameled wire is a signal transmission, but it is now a power transmission. It is very simple to question, and the life of its goods will be greatly reduced. In fact, in the use of aluminum enameled wire, pay attention to the oxidation maintenance of the undercut wire to ensure the useful connection between copper and aluminum, can be used for a long time.

There are many areas in which copper-clad aluminum wire and copper-clad aluminum enamel bags cannot be used. However, in fact, many companies use transformers, which is very worrying. The worry of the use of copper clad aluminum wire is 2 points, the self-resistance is higher than that of the cross-section copper, and the temperature rise is doubtful; the easy oxidation of aluminum wire will further increase the wire resistance and avoid oxidation.

The most worrying is the copper and aluminum in the Copper Enameled Wire, the metallurgical connection often said in the industry, the reliability in the long-term application process, in the process of thermal expansion and contraction, copper and aluminum contact can Whether it can withstand testing, there is no real proof in the industry.

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Characteristic of Xinyu 220 Enameled Copper Wire:

The product can work continuously under 200C and 220C.lt has excellent properties of heat resistance,resistence to refrigerators,chemical and radiation.lt is suitable for the motors of compressors and air-conditioners and rolling mill motor working in adverse and high-quality power tools and light fitting and special power tools of aerospace,nuclear industry,steel-smelting and coal cutting and canned motor pump and automotive motor,etc.

PRODUCT :Enameled copper wire

STANDARD : IEC 60317-13

DATE : 28th,Jun.,2017

TYPE :Q(ZY/XY)-2/220

SIZE : 1.400mm

Type: Q(ZY/XY)-2/220

Standard in accordance with : IEC 60317-13

Features of enameled copper wire:

1) Excellent resistance to abrasion and solvent

2) Excellent electricity performance

3) Excellent heat shock, adherence and flexibility

4) High cut through

Applications of Copper Enameled Wire

Display/laptop PC and tablet PC/flat panel display

Smart phone/cell phone

Flat screen TV/ professional TV

Printer/scanner/fax machine/copier

Sound box/acoustics

MP3, MP4 ,CD,DVD player

Digital camera

Robot/ industrial /projector /handy terminal /amusement

Car electronics

Toy for children

AV equipment/ medical equipment/ digital measurement instrument

Xinyu Enameled Wire company is always committed to producing various specifications (0.18~6.50mm) and temperature levels (130~220C) of enameled aluminum wire, enameled copper wire, enameled copper clad aluminum wire(ECCA). Welcome your visit.

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Xinyu Enameled Copper Wire is a main type of winding wire. It consists of two parts: the conductor and the insulating layer. The bare wire is annealed and softened. However, it is not easy to produce a product that meets the requirements of the standard and meets the requirements of the customer. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have Four properties of mechanical properties, chemical properties, electrical properties, and thermal properties.

As for the characteristics and uses of the enameled wire, the specific ones can be summarized as follows: Acetal enameled wire; thermal grades are i05 and 120, with good mechanical strength, adhesion, resistance to transformer oil and refrigerant resistance, but the product has poor moisture resistance, low thermal softening breakdown temperature, and durable benzene-alcohol mixed solvent. Defects such as weak performance, currently only a small amount is used for oil-immersed transformers, windings of oil-filled motors.

The enameled wire of polyester and modified polyester, the common polyester enameled wire, has a heat rating of 130, and the modified enameled wire has a heat rating of 155. The product has high mechanical strength, good elasticity, scratch resistance, adhesion, electrical properties and solvent resistance. It is the largest production in China, accounting for about two-thirds: widely used in various motors. Electrical appliances, meters, telecommunications equipment and home appliances; the weakness of this product is poor thermal shock resistance and low moisture resistance.

Polyester imide/polyamide composite enameled wire, heat grade 180 This product has good thermal shock resistance, high softening breakdown temperature, excellent mechanical strength, good solvent resistance and refrigerant resistance, and the weakness is easy under closed conditions. Hydrolysis, widely used in motors, electrical appliances, instruments, power tools, electric dry-type pressure cookers and other windings.

Polyurethane enameled wire; heat grade is 130, 155, 180, 200. The biggest feature is that it has straight solderability, good high frequency performance, easy coloring and good moisture resistance. It is widely used in electronic appliances and precision instruments, telecommunications and meters. The weakness of this product is that the mechanical strength is slightly poor and the heat resistance is not high. And the production of large-size lines has poor flexibility and adhesion, so the specifications for the production of this product are small and medium-sized.

Polyester imide/polyamide composite enameled wire, heat grade 180 This product has good thermal shock resistance, high softening breakdown temperature, excellent mechanical strength, good solvent resistance and refrigerant resistance, and the weakness is easy under closed conditions. Hydrolysis, widely used in motors, electrical appliances, instruments, power tools, electric dry-type pressure cookers and other windings.

Polyesterimide/polyamideimide composite layer Enameled Wire is currently used in a wide range of heat-resistant enameled wire at home and abroad, its thermal grade is 200, the product has high heat resistance, and also has anti-freezing agent, cold resistance and radiation resistance. Other characteristics, high mechanical strength, stable electrical performance, good chemical resistance and refrigerant resistance, and strong overload capacity. Widely used in refrigerator compressors, air conditioning compressors, power tools, explosion-proof motors and motors, electrical appliances used in high temperature, high cold, radiation resistant, overload conditions.

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Xinyu-enamelediwre is a profssional enameled copper wire manufacturer, we promise our product with high quality, our enameled copper wire is popularly called magnet wire because these wires are coated with an insulation layer. The enamelled copper wire finds extensive use in the making of motors, inductor, hard-disk head actuators, and a variety of applications which demand tight coiling of insulated wires. There 4 types of Enameled Copper Wire from xinyu-enameledwire is very popular.

1.Enameled Round Copper Wire

Features Of Enameled Round Copper Wire:

High conductivity

Good solderability

High ductility

Application Of Enameled Round Copper Wire:

Industrial electronics

Automotives

Appliances

Audio and Videos

Watches

Computers

Safety/Quality Approvals On Enameled Round Copper Wire:

UL Certification Number:E345303

SGS Certification Number:TJTC 10051661CHEM

ISO14001/9001 Number: 04508Q13926ROS

Standards: IEC/NEMA/ROHS/JIS

2.Kapton Copper Wire

Overview: This product can be used in aerospace, submersible motor and high voltage coil, wind turbines , microelectronics and other fields. Special processing technology make the product has high mechanical properties and stronger overload capacity and heat-resistant properties, suitable for large and medium-sized motor coil and winding of electrical appliances. This product is also suitable for H-class and below submersible motors and similar oil-filled motor with a special winding wire and insulated wire core of submersible oil pump.

Kapton Enamel Wire Is Applications:

Magnet_wire

Traction motors used in rail, auto, and mining

Industrial motor insulation

Wind, hydro generators

3.Enameled Flat (Rectangular) Copper Wire

Features of Enameled Flat(Rectangular) Copper Wire:

Corrosion resistance

Shiny finished

Better conductivity

Shock proof

Elongation

Adherence and flexibility

Scrape resistance

Thermal endurance

Application of Enameled Flat(Rectangular) Copper Wire:

Transformers/ Heat-resistant motors/ UPS Power source/ Generators/ Refruigerating system;Other electrical devices in the coil windings

4.Enameled Square Copper Wire

Overview

Diameter(mm):a(b): 0.4mm-7mm

Temperature Class(℃):180, 200, 220

Standard:IEC60317-0-2,IEC60317-29 MW36-A

Bobbin:150kg wooden spool,plastic spool,we can customize the length according to customer demand

Application Of Enameled Square Copper Wire:Transformers, generators, refrigeration systems, class C generators, UPS power supplys, electronic transformers

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Currently, electronics manufacturing companies prefer to use Enameled aluminum wire instead of copper wire. The biggest disadvantage of using copper wire at home is the cost involved. When you need a lot of wiring, if you decide to use copper wire, you may have to spend a lot of money. On the other hand, aluminum wiring is more popular because it is lighter in weight. Compared to copper, its plasticity is much higher, which makes the aluminum wire easier to use. Since aluminum is an inexpensive alternative to copper, aluminum wire usually does not burn a hole in your pocket. The only drawback to this type of wiring is that it must be properly installed to avoid a fire. This is because when current passes through these wires, they expand during this process. It involves a lot of expansion and contraction. Therefore, the possibility of losing contact is great. When the wire is overheated, it may cause the fixture to melt and ignite.

Xinyu-enameledwire.com is one of the largest suppliers of painted copper wire, enameled wire and motor repair accessory products. Enameled wire (magnetic wire) is a key component in the motor and transformer manufacturing and repair industry. Enamel copper wire is an insulated copper wire (or aluminum) used in electric motors, transformers and other electromagnetic equipment. The magnet wire is a copper wire. It is just plain copper and a thin enamel coating that acts as an insulator. A thin coating means that when you are making an electromagnet or transformer, you can cover more of the coating around the core. It is this use of the wire that gives it its name.

Electrical, automotive, industrial machinery, residential and commercial HVAC systems require electrical machinery transfer. Magnetic wires are a key component of every application. When machine energy is converted to electrical energy, a process of mechanical conversion to electrical energy occurs. This type of conversion involves a generator that converts mechanical energy into electrical energy by using a magnet wire.

 

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